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Shuttle Cart Racking

Shuttle Cart Racking Systems for Canadian Warehouses

Shuttle Cart Racking is a semi-automated, high-density pallet storage system that uses a motorized shuttle to move pallets along rails inside each storage lane. Forklifts place pallets at the lane entry, and the shuttle carries them to the next open position, then brings them back to the entry for retrieval. Because forklifts never drive into the rack, lanes can run deeper, space is used more efficiently, and handling is faster and safer. NAS Group supplies and installs Shuttle Cart Racking for warehouses across Canada.

Depth
Deep Lane
Access
Aisle Face
Rotation
FIFO / LIFO
Mechanism
Semi-Automated
Wide view of a large semi-automated Shuttle Cart Racking structure built with blue uprights and orange guide rails.

Key Features & Benefits

  • A motorized shuttle moves pallets within each lane, so forklifts work only from the aisle.
  • Supports deeper lanes than Drive In Racking, fitting more pallets into the same footprint.
  • Runs FIFO (first-in, first-out) or LIFO (last-in, first-out) depending on your layout.
  • Fewer forklift hours and less product and rack damage.
  • Keeps operators out of the rack, improving warehouse safety.
Warehouse manager in safety gear using a tablet to monitor inventory in Shuttle Cart Racking.

High Throughput

Shuttle Cart Racking excels in warehouses with high throughput and a limited range of SKUs, streamlining order picking and minimizing physical handling. Because pallets move automatically within the lanes, forklift traffic inside the rack is eliminated, reducing manual labour and improving warehouse safety.
Forklift operator navigating a wide aisle past high-density pallet racks loaded with coiled industrial inventory in a cold storage facility.

Cold Storage Density

Shuttle Cart Racking is especially effective in cold storage and freezer environments, where more pallets per square foot means less refrigerated space to cool and faster handling helps protect product integrity.
Industrial installation crew assembling a tall red pallet racking system in a high-bay warehouse facility.

Scalable Layouts

Whether it's a new installation or a reconfiguration of existing racking, Shuttle Cart Racking works across a wide range of lane counts and depths, making it a scalable solution that can grow with your storage needs.

Storage Solutions, Installed Across Canada

With teams based in Whitby, Ontario, and Calgary, Alberta, NAS Group designs, manufactures, and installs storage solutions for facilities nationwide. Find the service area nearest your facility.

View Areas We Serve

Frequently Asked Questions

How does Shuttle Cart Racking work?
A motorized shuttle cart moves along rails inside the racking lanes, carrying pallets in and out automatically instead of requiring a forklift to drive into the lane. An operator loads the shuttle from the aisle, and it handles the deep-lane storage and retrieval on its own.
What's the difference between Shuttle Cart Racking and Drive In Racking?
Both are high-density systems for storing large quantities of the same SKU. With Drive In Racking, forklifts enter the lane to place and retrieve pallets. With Shuttle Cart Racking, a remote-controlled cart moves pallets within the lane, so forklifts only work from the aisle, which speeds up handling and supports deeper lanes.
Can Shuttle Cart Racking work with FIFO inventory?
Yes. Shuttle Cart Racking supports true first-in, first-out rotation when it's set up with loading on one side and unloading on the other. It can also run last-in, first-out from a single aisle, giving you flexibility that most deep-lane systems don't offer.
Is Shuttle Cart Racking worth the cost?
For high-volume, deep-lane storage with limited SKUs per lane, Shuttle Cart Racking typically pays off through faster cycle times, fewer forklift hours, and reduced product and rack damage. It costs more upfront than Drive In or Selective Racking, so it makes the most sense when throughput and labour savings can offset that investment. NAS Group can help you assess whether the numbers work for your operation.
Is Shuttle Cart Racking a good fit for cold storage warehouses?
Yes. Shuttle Cart Racking supports very deep lanes, so more pallets fit in less refrigerated space, reducing cooling costs per pallet position. And because forklifts stay in the aisle rather than driving into lanes, pallets move faster and operators spend less time handling product in low temperatures.